Technique parameters of the processing line
(1) Suitable material: colored steel or galvanized steel
(2) Thickness of the plate : Max 1mm galvanized Steel
(3) Output size: 30mm*30mm
(4) Productivity :10m/min
(5) Roller steps :10 rows
(6) Roller material: 45# steel Forming mold material is Cr15 heat treated HRC54-56.
(7) Diameter of active shaft:50mm
(8) Main power :4kw JZQ250 Reducer gear transmission
(9)Cutting system: hydraulic cut
(10) pump power is 3 kw
(11) control system:PLC control
Components of line:
No. |
Name |
Unit |
Qty |
1 |
Decoiler |
set |
1 |
2 |
Main machine for roll forming |
set |
1 |
3 |
Control system |
set |
1 |
4 |
Hydraulic system |
set |
1 |
5 |
Post cut |
set |
1 |
6 |
Output table |
set |
1 |
Technical Specification
(1) Manual decoilerUn-powered; single head;
max.capacity: 5000kg;
(2) Roll-Forming M/C:
Steps:10 Roller Material: 45# steel
Voltage:380V/50Hz. line speed:10m/min;
(3) Cutting Mechanism
It adopts hydraulic drive and automatic location to decide the dimention and cut the target products.
Match equipment : one set of cutting tool, one hydraulic tank ,one cutter machine.
No stop to cut .Cutting tool material: GCr12
(4) Hydraulic System
It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job.
Match equipment: a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes and two sets of electromagnetism valves.
Power of the oil pump:3kw Hydraulic oil :40#
(5)Computer control cabinet :
It adopts Panasonic PLC to control. The target piece length is adjustable and digit of it can be adjusted
Computed mode has two modes: automatic and manual one.
(6)Output table
It used to load the forming plate
(7)Spare parts
Oil pipe,magnetic valve,counter wheels