100-600mm Perforated Cable Tray Roll Forming Machine

• Tile Type: Colored Steel
• Certification: ISO9001: 2000, CE
• Condition: New
• Customized: Customized
• Usage: Roof, Wall, Floor, Cable Tray
• Transmission Method: Machinery
• Use: Cable Tray
• Color: Blue
• Suitble Material: Galvanized Steel,
• Power: 22kw
• Voltage: Customerized
• Speed: 10-12m/Min
• Mateiral Thickness: 2mm
• Color of Roll Forming Machine: Blue
• Shaft of Machine: 80mm
• Transport Package: According to Customers′ Request
• Specification: CE/SGS
• Trademark: JCX
• Origin: China Hebei
• HS Code: 845221000
• Production Capacity: 10sets Per Month

Product Description

100-600mm Perforated Cable Tray Roll Forming Machine
Factory Lifetime Service! 
one machine can make two different design,if your workshop space is limited,double layer roll forming machine is your best choice.
ISO9001/Ce/SGS/Soncap










Why choose this Machine?

1. Designed by 15 years experienced R&D members
2. Introduced Mitsubishi PLC with touch screen to machine controll system.
3. Need only one worker (minimum) to operate
4. Roller cover with 0.05mm chrome, ensure lifetime>10years
5. Cr12 mould steel cutter with quenched treatment. Blade with heat treatment. 
Improved structure, more stable cutting performance.
6. Product cut-to-length.
7. 72mm diameter solid steel shaft


Technician can be sent to your factory to install the machine and train your workers
 
Technical data

Processes and components
5 ton hydraulic de-coiler                             x1 setLeveling machine                                  x1 set
Hydraulic Punching with servo feeder                  x1 set
Hydraulic pre-cut system                            x1 set
Transfer Platform                                  x1 set
Main roll forming machine                          x1 set
Hydraulic station                                  x1 set
PLC Control system                                x1 set
Run-out table (3M*2)                               x1 set


Working Process


Forming product range
2.1Cable tray, Maximum thickness:0.8~1.2 mm
2.2Width of product: 100-600mm
2.3 height of product: 50-150mm
Technical detail:


1.  5T hydraulic decoiler
Inner diameter: 508mm  Range of expanding: ф480-520 mm
Maximum outer diameter: φ1300mm, loading: ≤5T
Power of motor: 5.5kw frequency controlled
Type of press coiler: air-powered press
Feeding speed: 0-10m/min, adjustable.

2 Leveling machine+servo feeder machine
The leveling machine is composed of sheet feeding device, guide plate driving roller, two adjustable guides, and leveling roller. One single motor drive, adjustable by frequency conversion, it makes the feeder speed slightly slower than the main roll forming speed. The make the steel leveling, and to ensure the precision of punching and cutting.
Servo feeder plays the role of accurate step feeding

    Leveling machine: 9 rollers ,main power 11 kw.
Servo feeder motor :5.5 kw.




3. High speed 200T Punching press

Technical parameter Description		JF21-200 Standard type
Nominal force	KN	2000
Nominal force stroke	mm	6
Slider stroke	mm	180
Return speed	Times/minute	35
Maximum mold height	mm	390
Mold height adjustment	mm	110
Slider center to body distance	mm	800
working desk size	mm	760×1400
Slider size	mm	600×800
Thickness of the working desk	mm	160
Motor Power	KW	18.5
air pressure	MPa	0.55

4. Pre-Hydraulic cutting device
Function: According to the length parameter of the input workpiece, after the length is fixed by the encoder, the machine will be shut down by Hydraulic shear

  Main parameter:
        Cut max thickness: 1.2 mm.
        Cut max width : 1200 mm.

 

1.  Platform table

1. Main forming machine

    Make product size: width 100-600 mm, height: 50-150 mm , thickness 0.2-2mm.
    Roll forming speed about : min 10 m/min (it depending on the punch hole speed )
    Main roll forming step : 22 .
    
    Roller material: 45# Quenched, hard chrome plated
    Shaft diameter: 45# steel  quenching and tempering treatment

1.  

    Main roll forming motor: 7.5 kw*2 sets
     Hydraulic station: 22KW + Accumulator
     Hydraulic punch and pre-cut before roll forming .
    Cut material and punch mod material: Cr12 Quenched
    Control system: PLC control
Different size adjust type: Automatic

6.  Collection table
Structure: roller type with no power

1. Machine photos

Components

Decoiler  (manual/ hydraulic decoiler for option)		1set
Feeding & guiding device		1set
Main roll forming machine		1set
Hydraulic cutting system		1set
Controlling system		1set
Run out table (auto. Stacker for option)		1.5m/ pc, 2 pcs

Packing:
1. One 40feet container for loading one set machine with mechanical decoiler. 
2. Main machine body and decoiler is load naked (tighten to container with steel wire rope). 
3. Spare parts and operating tools are loading in tooling box.