• South Ibr Corrugated Roofing Double Layer Roll Forming Machine
  • South Ibr Corrugated Roofing Double Layer Roll Forming Machine
  • South Ibr Corrugated Roofing Double Layer Roll Forming Machine
  • South Ibr Corrugated Roofing Double Layer Roll Forming Machine
  • South Ibr Corrugated Roofing Double Layer Roll Forming Machine
  • South Ibr Corrugated Roofing Double Layer Roll Forming Machine

South Ibr Corrugated Roofing Double Layer Roll Forming Machine

Suitable Material to Produce: Galvanized Steel
Thickness of Raw Material: 0.3-0.8mm
Main Power of Machine: 7.5kw
Power of Cutting: 4kw
Material of Cutter: Cr12MOV HRC52-58
Material of Roller: S45c with Heat Treatment
Customization:

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Basic Info.

Model NO.
ibr roof
Dricing of Machine
by Chain
Color of Machine
Blue or as Your Request
Diameter of Shaft
75mm
Material or Shaft
S45c
Transport Package
Covered with Plastic Films
Specification
ce
Trademark
ZD OR OEM
Origin
China
HS Code
84552210
Production Capacity
25sets/Month

Product Description

IBR  DOUBLE LAYER ROLL FORMIGN AMCHINE
South Ibr Corrugated Roofing Double Layer Roll Forming Machine
1.
Main parameters of IBR CORRGAUTED DOUBLE LAYER MACHINE  :
 
  P arameters of raw material
Material Thickness I.D  Yield Strength
Q235
 gi&ppgi& galvalume
0.25-0.7mm 508mm <=235mpa
 
Note:
If the plate with a coating,the coating should be consistent with coating inspection standards of the relevant color-coated,should not have skin off,so as not to effect quality of roll forming.
standards of the galvanized steel,should not have zinc layer off,so as not to effect the quality of roll forming.
2. Main technical conditions of the forming line:
Temperature:-10ºC~35ºC  : -10ºC~35ºC
Voltage:380V,50HZ,3P(or according to customer request)
Air pressure:0.6~1.2Mpa 
Total Power: 4+3 kw (normal speed),
Color:

 
Main body Cylinder
RAL 5015
(SKY BLUE)
RAL3020
(TRAFFICE RED)
   
 
  Production capacity: 0- 12  m/min (normal speed,with cutting),
Dimension (L*W*H): L≈ 6.8 m, W≈ 1 . 2 m, H≈ 1. 5  m
Specification of the shipping container: (the number is pre-estimated ≈, final data should be confirmed in two weeks before delivery.)
Container 20FT 40FT 40HQ
Number 1    
3. Main components:
 
No. Name Unit Qty
1 5 tons manual un-coiler SET
SET
1
 
2 Feeder SET
 
 
1
 
3 PLC control system SET
 
 
1
4 Main forming machine SET 1
5 Hydraulic cutting SET
 
 
1
 
6 Collecting table PCS 2
7 Spare parts SET 1

4. Flow Chart  of roll forming machine :
 
Decoiling →  Roll Forming  → Hydraulic cutting Collecting table
  South Ibr Corrugated Roofing Double Layer Roll Forming Machine
5. Photos of Machine :
 
  South Ibr Corrugated Roofing Double Layer Roll Forming Machine
 
6 . Technology parameters:
The weight of machine is about 3 . 1 tons
The total dimension of  machine : 6800 (L)*1 2 00 (W)*1 5 00mm(H)
6.1Manual  decoiler:
l Capacity of uncoiler:5tons 
l Expansion of segment:Manual 
l Rotation of segment:Manual  
l Number of segment: 4
l Range of segment expansion:480-520mm 
l Operation method:Manual  
l Qty: 1
South Ibr Corrugated Roofing Double Layer Roll Forming Machine

6.2 Guiding system :
To keep the material straight
l Entrance and adjustable wheel: 2rolls
l Qty: 1
6 . 3 Main forming machine:
      l Coil thickness: 0.25-0.7 mm 
  l motor type: 3 phase asynchronous motor 
  l Main motor power: 4kw+3kw (normal speed),
l l Approx. 13 groups roller including
l l Roller : S45C  with quenching treatmen t, Shafts  of rollers are tooled by grinding machine for two times to ensure the precision of final product.
      l Shaft:   Diameter of max shaft: ø 7 0 mm (hardening and tempering)
l l   Transmission type: by one inch chain
       l  Qty: 1
6.4Hydraulic cutting:
l l Material of blade: Cr12Mov,HRC58-62
l l Length measuring: Automatic encoder length measuring
      l Type of cutting: Cutting after forming:Cut the sheet after roll forming to required length.No need to change mold for different sizes
  l Cutting motion:The main machine automatica l ly stops and the cutting will take place.After the cutting,the main machine will automatically start.     
       l Power of motor: 3 kw     
6.5Product support frame 
l   l Size: L 3 m x W0.5m
l   l Qty: 2 
South Ibr Corrugated Roofing Double Layer Roll Forming Machine
6.6PLC Control System
The whole line is controlled by PLC and touch screen. The PLC system is with high-speed communication module, it is easy for operation. The technical data and system parameter can be set by touch screen .
l   l Control the cutting length automatically 
l l Automatic Length  measurement and quantity counting  
         (precision 3m+/-2mm)
l   l  Voltage: 380 V, 3 Phase 6 0Hz (As per buyer`s request)
No. Name Brand Country
1. PLC  DELTA Taiwan,China
2. Tocuh Screen  DELTA Taiwan,China
3. Frequencyer  DELTA Taiwan,China
 
We can also provide you with the following brands: (Optional, price need to be confirmed)
Spare parts(free)
No. Name Quantity Country
1 Encoder 1pcs China
2 Rely Several China
3 Fuses 2pcs China
4 Control Button 2pcs China
5 Sensor 4pcs China

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