R Panel Double Decker Roll Forming Machine

• Tile Type: Colored Steel
• Certification: ISO9001: 2000, Ce
• Condition: New
• Customized: Customized
• Usage: Roof
• Transmission Method: Electric
• Color of Machine: Blue or as Your Request
• Use: Roof
• Color: Blue
• Suitble Material: Galvanized Steel, Aluminum
• Power: 4+4kw
• After Sale Service: Engineer Available
• Type: Concrete Iron Prestressed Machinery
• Application: Pbr Panel Roll Former
• Transport Package: According to Customers′ Request
• Specification: CE, SGS
• Trademark: JCX
• Origin: China Hebei
• HS Code: 845221000
• Production Capacity: 40sets Per Month

Product Description

r panel double decker roll forming machine-roof panel machine

roll forming has many cost advantages over brake forming and preformed panels.  If you are not familiar with what roll forming can do for your bottom line, here are just a few of the savings you can expect...

 

No Expensive Shipping and Crating of Long Panels
(Have coils delivered right to your shop or jobsite) 

No Panel Shipping Damage and Extensive Delays
(Just try to order one replacement panel from the factory) 

Less Labor and Waste
(Run your panels to the exact length without time and material waste) 

 

Work On Your Own Schedule - Not The Factory's
(When roof is ready -- just run your panels

Form Perfect Panels To Any Length
(Form long panels at the site or on the roof without crating problems)

1.Main parameters of  double decker roll former :
  Parameters of raw material

Material	Thickness	I.D	Yield Strength
Q235  gi&ppgi& galvalume	0.25-0.7mm	508mm	<=235mpa

Decoiling →  Roll Forming  →Hydraulic cutting→Collecting table
2.Photos of Machine:

 

 

  

 

3.Technology parameters:
The weight of machine is about3.1tons.The total dimension of machine:6800(L)*1200(W)*1500mm(H)
3.1Manual decoiler:
Capacity of uncoiler:5tons 
Expansion of segment:Manual 
Rotation of segment:Manual  
Number of segment:4
Range of segment expansion:480-520mm 
Operation method:Manual  
Qty: 1
3.2 Guiding system:
To keep the material straight
Entrance and adjustable wheel: 2rolls
Qty: 1
3.3Main forming machine:
Coil thickness:0.25-0.7mm 
motor type: 3 phase asynchronous motor 
Main motor power:4kw+3kw(normal speed),
Approx.13groups roller including
Roller : S45C with quenching treatment,Shafts  of rollers are tooled by grinding machine for two times to ensure the precision of final product.

Shaft:Diameter of max shaft: ø70mm(hardening and tempering)

Transmission type:by one inch chain

 

Qty: 1
3.4 Hydraulic cutting:
Material of blade: Cr12Mov,HRC58-62
Length measuring: Automatic encoder length measuring 
Type of cutting:Cutting after forming:Cut the sheet after roll forming to required length.No need to change mold for different sizes
Cutting motion:The main machine automatically stops and the cutting will take place.After the cutting,the main machine will automatically start.     
Power of motor:3kw     
3.5 Product support frame 
Size: L 3m x W0.5m




 
Supplying components of complete machine

NO.	Description	Quantity (set)	Remark
1	5Tmanual decoiler	1
2	Guiding device	1	One complete unit as main machine
3	Pre-MANUAL cutter	1
4	Forming system	1
5	Transmission system	1
6	Hydraulic guillotine	2
7	Support table	2
8	Hydraulic station	1
9	Control box	1
	Spare parts and tools	1	As attaching list

 
 General parameters

No	Item	Parameter	Note
1	Forming Speed	2m/min	Excludes cutting
2	Forming station	Around 16 groups
3	Total Power	About 5.5+5.5KW
4	Total Weight	About5380KGS
5	Voltage	380v,60hz,3p
6	Diameter of shaft	75mm
5	Installation Size	15 * 1.54 M*1.4

Main parts material

No	Item	Parameter	Note
1	Forming Shaft	45# steel with grinding process
2	Forming Roller	45# steel with hard chrome coating
3	Cutting Blade	Cr12 with hard treatment
4	Control System	DELTA PLC& transducer, others are Chint etc.
5	Electrical motor	China quality brand
6	Bearing	China quality brand
7	Chain	China quality brand
8	Hydraulic parts	China quality brand