Suspended T Runner Roll Forming Machine

• Tile Type: Colored Steel
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Usage: Roof, Ceiling
• Transmission Method: Electric
• Color of Machine: Blue or as Your Request
• Use: Suspended Ceiling System
• Color: Blue
• Suitble Material: Galvanized Steel, Aluminum
• Forming Speed: 20-25m/Min
• Hydraulic Station Power: 5.5kw
• Controlling System: PLC
• Material Thickness: 0.4-0.6mm or Customized as Your Request
• Driving of Machine: by Gear
• Material of Rollers: Cr12
• Transport Package: According to Customers′ Request
• Specification: Jcx
• Trademark: JCX
• Origin: China Hebei
• HS Code: 845221000
• Production Capacity: 40sets Per Month

Product Description

Suspension T bar  Ceiling Production Line

 

Main T Grid roll forming machine
We supply the Complete roll forming Production line for producing suspended tee bar ceiling system, Suspended ceiling grid Ceiling T Grid, suspended ceiling grid, Exposed Ceiling Grid, T-bars, T-grid, Ceiling T grid ceiling, T Runner in the various models and sizes, Flexibility in the choice of the sizes, of the pitches and of profiles section, Possibility to produce also complex profiles, with special shapes and systems with or without clip; Average or high productivity lines; Dedicated or combined lines for the production of both Main Runners and Cross-T; Innovative solutions for any level of skill
Main T-bar (Tee) Cold Roll Forming Machines consist of Single or Dual Head Type de-coiler, Roll forming main machine, Hydraulic, Automatic Punching and cut-off Device, run-out table, PLC Automatic Control Cabinet.

TECHNICAL PARAMETERS

 

1.Flow Chart of roll forming machine:)

 

Main T Grid roll forming machine
We supply the Complete roll forming Production line for producing Grid system, Suspended ceiling grid Ceiling T Grid, suspended ceiling grid, Exposed Ceiling Grid, T-bars, T-grid, Ceiling T grid ceiling, T Runner in the various models and sizes, Flexibility in the choice of the sizes, of the pitches and of profiles section, Possibility to produce also complex profiles, with special shapes and systems with or without clip; Average or high productivity lines; Dedicated or combined lines for the production of both Main Runners and Cross-T; Innovative solutions for any level of skill
Main T-bar (Tee) Cold Roll Forming Machine consist of Single or Dual Head Type de-coiler, Roll forming main machine, Hydraulic, Automatic Punching and cut-off Device, run-out table, PLC Automatic Control Cabinet.


Main T grid Cold Roll Forming Machine Parameters


Main T bar production machine Accessories:
Holes and ends punching Dies is not including this roll forming machine. These moulds can be custom designed according client drawing or sample.
Cross T-grid cold roll forming machine
We supply the Complete roll forming lines for Ceiling T Grids of Suspension System, T-bars in the various models and sizes, Flexibility in the choice of the sizes, of the pitches and of profiles section, Possibility to produce also complex profiles, with special shapes and systems with or without clip; Average or high productivity lines; Dedicated or combined lines for the production of both Main Runners and Cross-T; Innovative solutions for any level of skill.
Cross T-bar Cold Roll Forming Machine is consist of Single or Dual Head Type de-coiler, Roll forming main machine, Automatic Punching and cut-off Device, run-out table, PLC Automatic Control Cabinet, etc. The main components are showed as the following technology drawing.


Partition beam, T-Grid Roll Forming Machine, Ceiling tee bars, Main T-Bar, Cross-T-Bar, wall angle, Ceiling tee bars, Ceiling T-BAR roll forming machine, high speed T-bar roll forming machine, Ceiling T Bar, T-grid productiom line
Cross T-bar Cold Roll Forming Machine Parameters

Line structure	Portal-type frame style
Forming Roller Stations:	15----18 Stations
Forming Roller shaft:	φ36mm
Forming rollers	GCr15, Quenching, hardness HRC56-62º
Forming Speed:	12 meters / min
Main motor:	5.5kw
Sheet Thickness:	0.3 to 0.35 mm
Cutting mode:	Hydraulic automatic punching and cutting machine
Control mode	PLC
Hydraulic Punching system	Dies of notching both side for CrossT ( 4 ft)  Dies of notching both side for CrossT ( 2 ft)  Dies of middle hole for Cross T( 4 ft)  Dies of overlap for CrossT

The following Cross T-bar (Tee) Profile is as reference
Cross T-BAR: METAL THICKNESS: 0.28mm; LENGTH: 600mm, 1,200mm


Cross T bar production machine Accessories:
The following dies are not including the roll forming machine, the moulds is additional with punching machine.
Dies of notching both side for Cross T
Dies of middle hole for Cross T
Dies of overlap for Cross T
Wall Angle Roll Forming Machine
Wall Angle Cold Roll Forming Machine (Ceiling Angle Molding machine) consists of Single or Dual Head Type Un-coiler, Roll forming main machine, Hydraulic, Automatic Punching and cut-off Device, PLC Automatic Control Cabinet, etc.
The type of machinery is available with CL type (change-table-set) with pre-punching press for L - angle and W -angle with tab. Ceiling Angle Molding (Wall Angle) Cold Roll Forming Machine Parameters

Line structure	Portal-type frame style
Forming Roller Stations:	10 Stations
Forming Roller shaft:	φ36mm
Forming rollers	GCr15, Quenching, hardness HRC56-62º
Forming Speed:	12 meters / min
Main motor:	5.5kw
Sheet Thickness:	0.3 to 0.35 mm
Cutting mode:	Hydraulic automatic punching and cutting machine
Control mode	PLC

The following Wall Angle (Ceiling Angle Molding) Profile is as reference:
Angle Molding: METAL THICKNESS: 0.45mm; LENGTH: 3,000mm

Ceiling T Grids of Suspension System Application
Ceiling T Grids, A system of Ceiling Suspension System members, The ceiling T Bar Lay in Grid System consists of only one tile per module with both the main runner and cross runner exposed. All edges of the tile are supported by the exposed T bars reducing the chance of visible damage after accessing the ceiling cavity. It is the ideal solution for suburban offices, hospitals and schools offering a simple system that is easy to maintain and install.
T-Runner Suspended exposed ceiling grids

 

2.Main machine for Ceiling Tee Grid Forming Machine

 

roll Forming System: (Ceiling system Steel drywall T bar Tee Grid shape light keel roll forming machine  )





 

No :	Roll Forming System Main Parameter :
1	Length of the main part	about 3000*1000*400-8800*1500*1200
2	Weight of main part	3-8 tons
3	Working Speed	40-45m/min
4	Voltage	380V/50HZ3Phase (as customer's request)
4	Roller fixer	guide column
5	Frame	steel plate welded/ Memorial arch frame type
6	Frame thickness	20mm
7	Drive mode	gear
8	Material of rollers	GCr15MoV
9	Material of shafts	45# steel with tempering
10	Diameter of shafts	φ40mm
11	Number of rollers	10-16 rollers
12	Main power	3-8kw
13	Servo Motor Power	1.2KW

 

Automatic Cutting System: 

Ceiling system Steel drywall T bar Tee Grid shape light keel roll forming machine 

No :	Cutting System Main Parameter :
1	Material of blades	Gcr12MoV quenched
2	Cutting Type	Non-Stop high speed cutting
3	Drived by	Servo motor
4	Power supply	hydraulic power
5	Frame	Pillar style with rack & pinion system
6	Stroke switch	non-contact photoelectric switch
7	Hydraulic motor Power	1.2 kw
8	Hydraulic oil:	46#

Size: 3500х800х1400mm

Weight : 3 tons

Voltage:380V/50HZ3Phase (as customer`s request)

Rollerfixer : Guide column

Frame:middle plate welded, memorial arch frame type

Frame thickness:25mm

Drive mode: gear box

Material rollers: GCr12MoV

Material of shafts: 45# steel with tempering

Diameter of shafts: φ40mm

Number of rollers : 16 rollers

Main power: 3kw

Speed: 10-50m/min

Cyclical planetary gear speed reducer)

Notice: different sizes will be produced by adjusting the spacers by hand.